How To Repair Bbq Gas Grill

How to Set a Gas Grill

Broken BBQ? No trouble! Rescue your old, broken grill in v easy steps.

how to fix a broken bbq Family Handyman

Save that shell-up, broken gas grill from the garbage dump and restore it to new condition for a fraction of the cost of a new grill. Near every part on barbecue grills can be replaced, restored or repainted at relatively low toll, putting your grill dorsum in use for many more than seasons.

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Step i: Remove the cooking grate and rock grate

Photo ane: Remove the grate and rocks

Lift off the cooking grate and set it aside on newspaper. Scoop the lava rocks or ceramic briquettes into a bucket.

Photograph ii: Remove the flame bar

Pull out the stone grate and gear up it bated. Lift off the vapor bar or flame spreader. Remove any lava rocks or briquettes that have fallen through the rock grate.

Renovating a grill involves three steps. You lot clean grease and crud off the gas grill. Repaint oxidized and faded parts with high-temp paint, and supercede worn-out parts (become replacement parts at most habitation centers). Your grill may not await exactly like the one we show in the photos, merely the components will exist like.

Start by removing the cooking grate, warming rack and lava rocks as shown in Photo one. If the lava rocks are more than a year old or saturated with grease, replace them with new lava rocks or ceramic briquettes. The rock grate holds the lava rocks or briquettes above the burner. Under the rock grate in that location will be either a vapor bar or flame spreader, which protects the burner from dripping grease. Remove the rock grate and expose the burner as shown in Photograph two. The burner will be held in place with screws or retaining clips hooked into the venturi tubes.

Circumspection!

Before doing whatever work on a broken BBQ, disconnect the gas supply or propane tank, and wear gloves to protect your hands from incredibly muddied grease stains.

Footstep 2: Examination the igniter

Photo three: Cheque the igniter

Concord a mirror behind the igniter collector box and push button the igniter button several times. If you encounter a spark, the igniter is expert. If not, supersede it (Photo 5).

Photo 4: Unhook igniter wire

Pull the igniter wire off the end of the igniter push. Unhook the burner retaining springs from the venturi tube holes with a pliers.

Photo 5: Remove the igniter assembly

Unscrew the igniter collector box from the burner. Pull out the collector box, electrode and igniter wire and set up bated.

Photo 6: Remove the igniter button

Remove the igniter button. Either squeeze the igniter retaining clips together, or remove the retaining nut, and button the igniter free from the control panel.

Next, exam the igniter electrode for a spark (Photo 3). When you button the igniter push, the electrode in the collector box sparks and ignites the gas. If the igniter wire sheathing has worn off, comprehend the exposed spots with electrical tape and retest. Virtually igniters fail because the spark never makes it to the electrode. If the igniter doesn't work, replace the entire igniter assembly. Photo iv shows how to disconnect the igniter wire and remove the retaining clips from the venturi tubes, which carry gas from the command console to the burners. Remove the igniter collector box from the burner (Photo v) and the igniter button (Photo 6) from the control panel.

Step 3: Remove and clean the burner assembly

Photograph 7: Remove the burner

Pull out the burner, sliding the venturi tubes free from their mounting slots. If the burner has heavy rust or is rusted through, supplant it.

Photo 8: Make clean the venturi tubes

Push button a venturi cleaning castor or big pipe cleaner into the end of the venturi tubes to clean out spider webs (a common obstruction) and other droppings.

Photo nine: Poke open clogged burner holes

Open clogged burner holes with a pocket-sized wire or finish blast, and scrub the burner make clean with a wire brush if it'south dirty or rusty.

The burner assembly is the center of the grill. Remove and clean it equally shown in Photos 7 – nine. If the burner or venturi tubes have excessive rust and the burner holes are rusted through, supervene upon the burner associates. These assemblies can exist expensive.

Stride four: Scrub the barbecue grill torso

Photo 10: Scrape the interior

Loosen cooking buildup from the grill hood and body with a plastic putty knife. Scrub the inside of the grill with lather and water.

Photo 11: Scrub the interior

Remove stubborn interior buildup with an oven or grill cleaner. Work outside so you don't breathe the cleaner fumes.

Photograph 12: Scrub the cooking grate

Scrape the cooking grate with a wire brush or grate cleaning brush. Soak the grate with oven cleaner to remove stubborn buildup.

Once you pull out all the parts, remove grease buildup from the body (Photo 10). Remove stubborn grease film with an oven or grill cleaner (Photo 11). Clean the viewing drinking glass with a glass cleaner. Dislodge buildup from the cooking grate with a wire brush or the special grill cleaning brush shown in Photo 12.

Degrease and Sand Before Painting

Spread degreaser inside the cover and burner area and over the unabridged outside. Then scrub the entire grill with a brush. Make sure you lot remove grease from all the crevices. If you have a ability washer, soak the grill with degreaser and then blast off the grease and loose paint. Rinse it with h2o and let information technology dry in the sun.

Sand pitted and corroded areas with eighty-grit sandpaper. Use a wire brush in the crevices to remove surface rust and chipping paint. So switch to 120-dust sandpaper and sand the unabridged grill and cart.

Footstep 5: Restore the wood slats

Photo 13: Refinish the wood

Sand the wood slats with 100-grit sandpaper. Stain the wood to restore the color and seal with Danish oil or linseed oil.

Scrub downwards the wooden slats with sandpaper, and recoat them with a matching stain (Photo 13).

Paint the grill

Spray on primer

Apply rust converter, so spray primer over the converted rust and bare metal areas. Let it "flash" for the recommended time. Then utilise a second coat.

Apply the finish coat

Pigment the top of the grill hat outset. And so spray downwards each side all the way to the bottom of the cart. Paint the front of the grill last. Apply a second glaze after waiting the recommended fourth dimension.

Later sanding, wipe the entire grill with a tack cloth. Pretreat the worst rust spots with a rust converter production. In one case that dries, prime the rusty areas and bare metallic with a primer for rusty metal. Allow the primer dry out. Then spray-pigment it. Let the paint dry for the recommended fourth dimension. So install the burners and grates and any replacement parts and get grilling.

Required Tools for this Project

Have the necessary tools for this DIY projection lined up before you start—y'all'll salve time and frustration.

Required Materials for this Projection

Avoid last-infinitesimal shopping trips by having all your materials ready alee of time. Here's a list.

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